Alarm Management

Compressor-C101 — vibration 6.84 mm/s exceeded threshold 6.0 mm/s — schedule inspection immediately

Chlorinator — free chlorine 0.14 mg/L below disinfection minimum 0.20 mg/L — dosing pump check required

HTST-Pasteurizer — temperature 71.6 °C below CCP minimum 72.0 °C — divert valve activated

Separator-V101 — H₂S 11.4 ppm exceeded STEL 10 ppm — area evacuated, ventilation increased, all clear

Hydraulic-Press — E-STOP activated — hydraulic circuit fault, line locked out

Grid — power factor 0.88 below target 0.90 — reactive power penalty may apply at next billing cycle

BoosterP02 — distribution pressure 3.1 bar below operating minimum 3.5 bar — check impeller wear

Robot-R1 — joint temperature 86.4 °C exceeded limit 85.0 °C — check cooling fan and grease

CNC-02 — vibration 5.3 mm/s exceeded limit 5.0 mm/s — tooling replaced, monitoring resumed

Compressor-C101 — vibration 4.9 mm/s approaching critical limit 6.0 mm/s — bearing lubrication topped up

CIP-Station — Line C entered Caustic 80 °C phase — 8-minute cycle in progress

Solar-Inverter — output dropped to 8.2 kW during cloud cover, auto-compensated from grid